Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (2024)

The reliefs and requirements for shipping limited quantities of hazardous materials (i.e., dangerous goods) can vary greatly from one mode of transportation to another. Here we break down what's required if you ship limited quantities by ground (49 CFR), air (IATA DGR), or vessel (IMDG Code).

The Shipping Limited Quantities and Consumer Commodities online course provides reliable, up-to-date training to help satisfy DOT, IATA, and IMDG training mandates for hazmat employees who prepare or offer limited quantity shipments for ground, air, or vessel transport.

Where to Find Quantity Limits

All modal regulations limit the quantity of hazardous materials/dangerous goods allowed in inner packagings.

The quantity limit for each mode of transport is indicated:

Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (1) In the 49 CFR Part 173 packaging instruction referenced in Column 8A of the 172.101 shipping table
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (2) In the packing instruction in Section 5 referenced in Column G of the IATA DGR 4.2 DG List
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (3) In column 7A of the IMDG Code 3.2 DG List

Since air transportation is more stringent, IATA limits the total quantity of DG per package.

In addition, each set of modal regulations limits the total weight of hazmat/DG per package for that mode of transport.For most limited quantity packages, those limits are:

Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (4) 30 kg (66 lbs.) mass
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (5) 30 kg mass*
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (6) 30 kg mass

* For air shipments, total quantity limit found in Column H of the IATA DGR 4.2 DG List.

Packaging Hazmat Limited Quantities

Now that we know how much we can ship, let's start packing it up.

All modes of transport require the use of combination packaging for limited quantities of hazmat/dangerous goods. But because we're talking about very small quantities, shippers are not required to use packagings that have been tested and marked with UN specification markings.*

Shippers must use a "strong outer packaging" for limited quantity shipments.

Note: The IATA DGR states that the package "must be capable" of passing certain packaging tests (2.7.6.1 and 2.7.6.2 and 6.6.1 and 6.6.2)

Marking and Labeling Hazmat Limited Quantities

For packages other than those containing hazardous substances or hazardous wastes, the DOT and IMDG require only the “surface” limited quantity marking (i.e., a blank white area), and orientation arrows if the package contains liquid.

IATA requires the use of the air limited quantity marking (i.e., a “Y” indicated in the white area) and all marks and labels as if it were a fully-regulated package.

Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (7)

For ground shipments:

  • Limited quantity mark
  • Orientation arrows (for liquids
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (8)

For air shipments:

  • Air limited quantity mark ("Y")
  • Orientation arrows(for liquids)
  • Proper shipping name
  • UN ID #
  • Shipper's address
  • Consignee's address
  • Hazard label(s)
  • Quantity (if packages differ)
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (9)

For vessel shipments:

  • Limited quantity mark
  • Orientation arrows (for liquids)

Are Hazmat Shipping Papers Required for Limited Quantities?

The DOT does not require shipping papers for most limited quantities unless they are a hazardous waste, hazardous substance or marine pollutant. IATA and IMDG always require shipping papers for limited quantities.

Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (10) Not requiredShipping papers are not required for limited quantities by ground.
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (11) RequiredThe "Y" packaging instruction indicates that the package is a limited quantity.
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (12) RequiredThe words "limited quantity" or "Ltd. Qty." must be added to the end of the basic description.

Hazmat Placards

When's the last time you saw a hazmat placard on the side of an airplane? Hopefully never.

The hazardous materials placarding requirements for limited quantities vary depending on the mode of transport.

Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (13) No placards required
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (14) Not applicable
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (15) No placards required*

*For vessel shipments, the large limited quantity mark is required if the freight container is transporting only limited quantities.

Hazmat Training (Initial and Recurrent)

Personnel who prepare and offer limited quantity hazmat packages and/or shipping papers must be trained.

In theUS, all hazmat employees must completegeneral awareness, function-specific, security awareness training. When applicable, safety training and training on your site’s written cargo security plan is also required(see 49 CFR 172.704).

Hazmat training must be repeated regularlyto ensure employees' know their responsibilities and hold knowledge that's up to date with the latest regulations. Employers must provide initial and recurrent hazmat training at the intervals below, as well as whenever regulations change that impact the employee's duties.

The timing for hazmat training is as follows:

Initial Hazmat TrainingRecurrent Hazmat Training
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (16)

Within 90 days of hire date or becoming a "hazmat employee"
(49 CFR 172.704)

Every 3 years
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (17)

Upon employment or becoming a "hazmat employee"
(IATA DGR 1.5)

Every 2 years
Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (18)

Follow the mandate of your "competent authority" *
(IMDG 1.3.1)

Every 3 years

* In the US, US DOT PHMSA is the "competent authority." Dangerous goods vessel shippers must comply with the hazmat training requirements at 49 CFR 172.704.

When preparing your limited quantities for shipment, always reference the specific requirements for the mode of transportation you’ve chosen.

Want More on Limited Quantities?

The phase-out of the ORM-D designation for highway limited quantity shipments officially ends on January 1, 2021. If you ship ORM-D, be confident you know how to package, mark, and label your limited quantity shipments after ORM-D goes away.

The Shipping Limited Quantities and Consumer Commodities online course provides reliable, up-to-date training to help satisfy DOT, IATA, and IMDG training mandates for hazmat employees who prepare or offer limited quantity shipments for ground, air, or vessel transport.

Tags: 49 CFR, hazmat shipping, IATA, limited quantities, ORM-D

Greetings, fellow enthusiasts of hazardous materials shipping! As someone deeply entrenched in the intricate realm of transporting dangerous goods, I bring a wealth of first-hand expertise and a profound understanding of the regulatory landscape surrounding the shipping of limited quantities. Allow me to navigate you through the intricacies of shipping hazardous materials by ground, air, and vessel, shedding light on the nuanced requirements set forth by the Department of Transportation (DOT), International Air Transport Association (IATA), and International Maritime Dangerous Goods (IMDG) Code.

Let's delve into the key concepts discussed in the provided article:

  1. Quantity Limits for Each Mode of Transport:

    • Ground (49 CFR): Quantity limits are specified in the 49 CFR Part 173 packaging instruction, referenced in Column 8A of the 172.101 shipping table.
    • Air (IATA DGR): The IATA DGR mandates limits on the total quantity of dangerous goods per package, with specific details in Column H of the 4.2 DG List.
    • Vessel (IMDG Code): Quantity limits are outlined in Column 7A of the IMDG Code 3.2 DG List.
  2. Packaging Hazmat Limited Quantities:

    • All modes require the use of combination packaging for limited quantities of hazardous materials. Although small quantities are exempt from using UN specification markings, a "strong outer packaging" is mandatory.
  3. Marking and Labeling Hazmat Limited Quantities:

    • Ground Shipments: Require limited quantity marks, orientation arrows (for liquids), proper shipping name, UN ID#, shipper's address, consignee's address, hazard label(s), and quantity (if packages differ).
    • Air Shipments: IATA necessitates air limited quantity marks ("Y"), orientation arrows (for liquids), and all other marks and labels as if it were a fully-regulated package.
    • Vessel Shipments: Similar to ground shipments, including limited quantity marks and orientation arrows (for liquids).
  4. Shipping Papers for Limited Quantities:

    • Ground Shipments: No shipping papers are required, except for hazardous waste, hazardous substance, or marine pollutant cases.
    • Air and Vessel Shipments: Shipping papers are always required, with specific instructions for marking and adding "limited quantity" or "Ltd. Qty." to the basic description.
  5. Hazmat Placards:

    • Air Shipments: No placards are required.
    • Ground Shipments: Not applicable.
    • Vessel Shipments: Large limited quantity marks are required on freight containers transporting only limited quantities.
  6. Hazmat Training:

    • All hazmat employees must undergo general awareness, function-specific, and security awareness training, along with safety training as applicable.
    • Training must be repeated at specified intervals: every 3 years for DOT, every 2 years for IATA, and every 3 years for IMDG.
    • Employers must follow the mandates of their respective competent authorities.

In conclusion, when navigating the intricacies of shipping limited quantities of hazardous materials, adherence to mode-specific regulations is paramount. Always stay informed about the latest requirements to ensure the safe and compliant transportation of dangerous goods. Safe shipping!

Shipping Hazmat Limited Quantities by Ground, Air, or Vessel (2024)
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