Durability of Different Shirt-Making Methods - Concept Design Studios, Bozeman Montana (2024)

Plastisol / Screen Printed Transfers

These are transfers that are screen printed by an outside transfer company or by yourself with the use of screen printing equipment

Durability – Very Good, often outlasts the life of the garment.

Look/Feel – Identical to screen printing

Ideal For – Higher quantities, where a repetition of one design is to be printed

Ease of use – Excellent, just order in transfers and then heat apply with a heat press for the specified time, temperature and pressure

Advantages – Allows the user to create a screen printed look and feel with just a heat press. Also will allow you to maintain a blank shirt inventory and apply transfers to size, style and color per order as opposed to the preprinted inventory that is associated with traditional screen printing.

Disadvantages – There is a turn time associated with your custom screen printed transfer order. And if you decide to offer stock images, like many beach/boardwalk shops, you can potentially have a large transfer inventory.

Overall Rating: A

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Inkjet/Laser Transfer Paper

Paper that can be printed through a desktop inkjet printer or laser printer/copier, then heat applied to your garment.

Durability – Average to Above Average. For the money, this is one of the best options and is easy to maintain. Remember to wash the item in cold water, inside out for the first few washes.

Look/Feel – This varies with the brand of paper. Light color paper is traditionally a softer feel than opaque or dark color paper. Each has a bit of a plastic like feel to it, right off the bat. The “box effect” will surround your design with most papers unless you trim around your design with scissors or a vinyl cutter. We recommend only buying Heat Press Heroes transfer paper, which is designed for our presses to have the best quality.

Ideal For – Lower quantities and personalization, photo realistic prints where durability is not in high demand (ie. tourist destinations, mall kiosks, fairs, flea markets, family reunions, 1 time wear – promotional).

Ease of use – Average. When dealing with inks and transfer papers knowledge of color correction, dpi, drying time and proper application must be obtained.

Advantages – Quick, inexpensive photo quality prints can be created and transferred over to your garment in a matter of minutes.

Disadvantages – This process is not the most durable over the long term. Also in most cases the paper needs to be trimmed around with scissors or an optic eye cutter after being printed to eliminate having a box/window around your design.

Overall Rating – B+

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Heat Transfer Vinyl

Vinyl material that can be reverse cut on a vinyl cutter, then weeded and heat applied to a garment.

Durability – Excellent, when properly applied the heat transfer vinyl will outlast the life of the garment without cracking, peeling, or fading.

Look/Feel – Ranges per material. Some materials offer a very soft finish that is matte or dull, while other materials are thick and glossy on the garment. Specialized materials such as flock have their own characteristics as well.

Ideal For – Lower quantities and personalization, used a lot for names and numbers on sports uniforms, some materials offer a real nice feel for use on fashionable apparel.

Ease of use – Good, the general process involves cutting, weeding and then heating. The most detailed portion of this process is weeding.

Advantages – Excellent durability and a professional look, a garment can be created very quickly and the process can prove to be profitable on as little as one unique garment. Can be heat applied virtually anywhere on the garment.

Disadvantages – No photo quality or color gradients can be achieved. Doing more than 3 layered colors can become labor intensive. Intricate detail can be labor intensive.

Overall Rating – A

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Digital Print/Cut Media

Media that can be printed and cut out on a solvent based printer/cutter, and then weeded and heat applied to your garment.

Durability – Very Good, when properly applied some print/cut medias will outlast the life of the garment without cracking, peeling, or fading. The concern with this process is the ink. However, when printed with the right type of solvent-based inks the durability can last for a life cycle of a garment.

Look/Feel – Ranges per material. Some materials offer a very soft finish that is matte or dull, while other materials are thick and glossy on the garment. Specialized materials such as glitters have their own characteristics as well.

Ideal For – Lower quantities and personalization, used a lot for full color graphics, some materials can be applied to practically any type of fabric.

Ease of use – Average, the general process involves printing, cutting, masking, weeding and then heating. With proper training and the right equipment this process can be very easy to use.

Advantages – Very good durability and an extremely professional look, combines the durability of the heat transfer vinyl method with the photo-realism of a printer. This process can offer an excellent solution for dark colored garments or tough to do fabrics, as well as basic t-shirts.

Disadvantages – Cost of equipment and the learning curve (some machines do come with training).

Overall Rating – A+

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Sublimation

A process that involves the printing of a design with special type of sublimation ink and then heat application to a “compatible” garment.

Durability – Excellent, this process will often outlast the garment.

Look/Feel – Excellent, the process involves the dyeing of fabric, so there is virtually no feel to the transferred image. Very high photo quality results and detail can be achieved.

Ideal For – Lower quantities and personalization, photo realistic prints where durability is in high demand. Yields very professional results.

Ease of use – Below Average, when dealing with inks, especially sublimation inks, knowledge of color correction, dpi, and proper application are critical. The very nature of the aftermarket inks being loaded into the recommended Epson printer can create problems with clogging if strict instruction isn’t followed.

Advantages – Highly detailed, photo quality prints can be created and transferred over to your garment in a matter of minutes. The feel and durability are second to none.

Disadvantages – Cost of inks. The process of sublimation is also restricted to application onto light colored garments. Another disadvantages is that these garments must be comprised of at least 65% polyester in content. Blanks can often be hard to find and/or expensive.

Overall Rating – B

Courtesy of Heat Press Heroes

Durability of Different Shirt-Making Methods - Concept Design Studios, Bozeman Montana (2024)

FAQs

What shirt printing method lasts the longest? ›

Screen Printing: Screen printing is known for its durability and longevity. It involves pushing ink through a mesh screen onto your blank shirt, blank hoodie, etc. This method is often used for mass production and is particularly effective for simple designs with a limited number of colors.

How long do custom shirts last? ›

The longevity of your T-shirt print depends on several factors, including the type of print and care it receives. Most prints last between one and three years before fading or cracking. Some can last longer than others, but this is largely dependent on how well you take care of them.

How durable are heat transfer shirts? ›

Durability Dilemma: While convenient, heat transfer's Achilles' heel lies in its longevity. The bond between ink and fabric can be delicate, prone to cracking and fading over time, especially with frequent washing and drying. Design Limitations: Freedom of expression takes a backseat with heat transfer.

What lasts longer screen printing or DTG? ›

The print won't last as long

Because of the ink that DTG printers use and the way that the ink is applied, the end customer will eventually see the print fade significantly from repeated washing and drying. Some industry estimates say that DTG prints on garments last anywhere from 25% to 50% as long as screen prints.

How long do DTF printed shirts last? ›

Factors for DTF Transfer Durability: DTF prints last 2 to 5 years, influenced by material quality, fabric type, and care routine. Quality Materials and Application: Use specialized DTF ink and apply with correct settings, including temperature and pressure, and follow peeling instructions.

How long does a high quality shirt last? ›

A better measure is how many washings a shirt will withstand and still look good. The Dry Cleaning and Laundry Institute says says that industry experience indicates that a shirt should have a wear life of 35 to 50 washings. The biggest problem with ready made shirts, is the consistence of the find.

Is DTF better than screen printing? ›

Determining which is better depends on your specific project requirements: DTF excels at vibrant, full-color designs on dark fabrics and is cost-effective for small runs, while screen printing is the go-to for larger print runs featuring simpler designs due to its scalability and cost-effectiveness in high volumes.

Does DTG printing crack? ›

Durability and Longevity

This results in designs that stand up well to repeated washing and wear, making screen printed garments ideal for items like team jerseys, work uniforms, and promotional merchandise. In contrast, DTG prints may fade or crack over time, particularly after multiple washes.

What type of shirt lasts the longest? ›

Cotton and polyester blends are durable fabrics. The t-shirt is more durable if it has a higher percentage of polyester. 50/50 blends are very common because they have the softness and breathability of cotton, and the desirable durability and flexibility of polyester.

What is better, silk screen or heat press? ›

During the screen-printing process, the ink actually becomes part of the fabric as opposed to a heat-pressed ink that just sits on top of the fabric. That's why heat-transfers don't hold up as well to machine washing and drying – they may crack and fade over time whereas screen prints tend to hold fast and true.

Is plastisol transfer durability? ›

Plastisol / Screen Printed Transfers

Durability – Very Good, often outlasts the life of the garment.

What is the most durable Tshirt brand? ›

One of the strongest and longest-lasting t-shirt brands that is also affordable is Uniqlo. Their shirts are known for their durability, comfort, and reasonable pricing. Other good options include Hanes and Gildan, which offer durable t-shirts at budget-friendly prices.

Which shirt brand is the best quality? ›

  • List of Top Most Best Shirt Brands In India in 2024. This article makes it simpler and easier for you to search for the best brand shirts for men with detailed descriptions. ...
  • Peter England Shirt Brand In India 2024. ...
  • Levi's Brand Shirts. ...
  • Arrow Shirt Brand In India. ...
  • Raymond. ...
  • Jack and Jones. ...
  • Allen Solly. ...
  • Tommy Hilfiger.
Jan 10, 2024

What is the best company to buy shirts in bulk? ›

Top 25 T-shirt Wholesale Suppliers
  • Jones T-Shirts. ...
  • Jiffy Shirts. ...
  • The Adair Group. ...
  • ePacific Sports. ...
  • T-Shirt Wholesaler. ...
  • Blank Shirts. ...
  • Shirt Supplier. ...
  • Only tee*z. With a variety of designer tees, Only tee*z is one of the most revered wholesale t-shirt manufacturers in the USA.

What is the most durable way to print on fabric? ›

Unlike traditional printing methods, sublimation printing dyes the fabric's fibers rather than applying the ink on the surface, resulting in a durable and fade-resistant print.

Does heat press or screen print last longer? ›

During the screen-printing process, the ink actually becomes part of the fabric as opposed to a heat-pressed ink that just sits on top of the fabric. That's why heat-transfers don't hold up as well to machine washing and drying – they may crack and fade over time whereas screen prints tend to hold fast and true.

How long do DTG printed shirts last? ›

A number that you hear thrown around is that the industry standard for printed clothing is 50 washes. Many agree, however, that DTG prints will last longer than that. Another way to look at it is that direct-to-garment prints tend to last the life of the garment — and age along with it.

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