Laser-Cut Wood Tips – Bright Bear Laser Works (2024)

During the laser cutting process, nothing touches the wood; there’s no saw blade or water stream. The material is vaporized with focused heat. Just like any intense heat, this process creates ash and smoke. Here are some of the things you might notice with your new laser-cut piece, and some suggestions on what to do about it.

  • White paper on one side

    • What it is: This is a protective masking paper, which reduces burning at the edge of the piece.
    • What to do:Simply peel the paperoff and discard it.
  • Smoky/blurry engravings

    • What it is: When the laser burns away a layer of wood, most of the smoke is sucked away by a ventilation system. Some smoke can settle back on the surface of the wood, creating a hazylook and fading the color.
    • What to do: Lightly dampen the piece, then wipe with a cloth rag. Water works fine; in my workshop, I use very diluted Krud Kutter, which is a degreasing solution. The smokiness will come right off. Don’t rub so hard that you damage any fine engraving.
  • Black edges, ash on your fingers

    • What it is: Theblack ash is residue from the wood that was cut away. The effect is more pronounced on thicker wood.
    • What to do: Wipe the edges of the piece with a damp paper towel. You can also lightly run sandpaper over the edge. This problem goes away after the piece has been handled a few times.
  • Edges that aren’t black

    • What it is:Imperfections in the wood can prevent the laser from cutting all the way through in certain places. We free these pieces by hand with a razor blade, sometimes leaving a spot on the edge that is tan instead of black.
    • What to do:If the appearance bothers you, go over the desired section with a black Sharpie, then lightly buff it with a paper towel. It gives a surprisingly good result.
  • Burnt wood smell

    • What it is: Like any fire, your piece may smell like burnt wood. Some people like the campfire smell, others don’t.
    • What to do: The smell goes away after time. You can accelerate the process by placing the piece in front of a fan, wrapping it in newspaper, or sprinkling baking soda on it.
  • Edge gaps, fragile/broken pieces

    • What it is:Imperfections in the wood can leave small air pockets, making pieces fragile. I try to check for these during production, and usually they aren’t critical.
    • What to do: If there’s a small gap along the edge of a piece that will be hidden, it’s usually okay to just ignore it. You can also fill in small gaps using wood filler or white glue. Broken connections can often be fixed with white or wood glue. For larger gaps, or pieces that are clearly broken and irreparable, please contact me at barry@brightbearlaser.com for a replacement.
Laser-Cut Wood Tips – Bright Bear Laser Works (2024)

FAQs

What watt laser do you need to cut wood? ›

For hobby and professional use, you'll be looking within the range of 30 to 120 W. Any wattage power will be able to mark, engrave, or cut wood. Choosing a higher power wattage simply means that the machine can cut thicker or denser wood faster.

Can you laser balsa wood? ›

Balsa wood is a material that is ideally suited to processing with laser. The laser beam makes it possible to cut and engrave extremely filigree details in the material in one work step. Due to its very low density, this wood can be cut quickly and chiplessly with a very low laser power of 30 to 100 Watts.

What is the best laser to cut wood? ›

CO2 lasers are great for working on wood because you can vary the power settings, and they have quite a few capabilities that can make cutting wood pleasant and easy. It's important to note that you'll get an edge burn when you put a laser to wood.

How strong does a laser have to be to cut wood? ›

Thickness: Generally, a 40W to 45W CO2 laser like the Muse Core or 3D autofocus can cut up to ¼ “ thick wood, while a laser such as the P-Series PS24 or Muse Titan with a 90W Tube can cut up to ½” thick wood.

How thick of wood can a 60 watt laser cut? ›

60W Laser. You can typically cut up to 8mm acrylic, up to 8mm soft woods using a 60w laser.

Can a 20W laser cut wood? ›

The 20W diode laser cuts wood pieces quickly, saving you a lot of time. It improves working efficiency.

Should I sand wood before laser engraving? ›

Your project should be finish sanded and sealed before laser engraving. Sealing is necessary to prevent smoke staining of the wood, unless this is an effect you desire. After engraving, you may LIGHTLY sand the surface and then apply your final finish coats which will also seal the engraving.

Can a 7W laser cut wood? ›

Includes the new 7W PRO laser with integrated optics to have the best power density of all diode lasers. Engrave on wood, leather, acrylics, and many other materials! Cut thin and non dense woods like Balsa, Basswood, and thin plywood! Cut many types other materials like foam and acrylics!

What is the strongest cutting laser? ›

ELI NP hosts the most powerful laser in the world with a power of 10 PW.

Which material should never be cut by laser? ›

Polycarbonate is a poor choice for laser cutting. ABS Emits cyanide gas and tends to melt ABS does not cut well in a laser cutter. It tends to melt rather than vaporize, and has a higher chance of catching on fire and leaving behind melted gooey deposits on the vector cutting grid.

What Cannot be cut by laser? ›

Materials you should not process with a laser

Leather and artificial leather that contains chromium (VI) Carbon fibers (Carbon) Polyvinyl chloride (PVC) Polyvinyl butyrale (PVB)

What materials Cannot be cut on a laser cutter? ›

Unsafe Material for Laser Cutter
Material:Danger:
PVC (Poly VinylChloride) /vinyl/pleather/artificial leatherEmits pure chlorine gas when cut!
ABSEmits cyanide gas and tends to melt
Thick ( >1mm ) Polycarbonate/LexanCut very poorly, discolor,catch fire
HDPE/milk bottle plasticCatches fire and melts
4 more rows

How thick can a 100 watt laser cut? ›

Highest Class Laser Tube

The 100W laser tube can cut plywood as thick as 20mm and create high-resolution engravings.

How thick can a 6000 watt laser cut? ›

A 4,000-watt laser can process up to 1.0-inch-thick carbon steel, and a 6,000-watt laser can process 1-5/8-inch-thick carbon steel. Oxygen always is used to process plate in this material thickness range.

What can a 150W laser cut? ›

Excellent for small-batch manufacturing (18" x 32" cut area), the Universal 150W is simple to use and can cut or engrave the following materials: wood (up to 1/2" thick) metal (marking only) acrylic (up to 1/2" thick)

Can a 15W laser cut wood? ›

First Three-Laser-Diode Engraving Laser Head

Boasting a real 15 W of optical power as well as a novel design, this compact laser head can process a wide range of wood-based materials, leather, textiles and plastics, summarized in the Blue CNC Laser Applications section below.

What can 15W laser cut? ›

PLH3D-15W can cut or engrave wood; leather; textiles; plastics; and stainless, tool and carbon varieties of steel. Opt Lasers plans to develop 20-W and 30-W compact laser heads.

How thick can a 10W laser cut? ›

A 10 watt and 10 watt+ laser can easily cut wood, plywood and dark acrylic, up to 1/3'' thick with a few passes, but with white acrylic or plastic it might be a problem since the 445 nm wavelength beam will be more likely reflected from the acrylic surface and will be unable to cut at all.

What are the disadvantages of balsa wood? ›

Balsa wood has relatively low compressive strength and bending strength than many other kinds of wood. Because of its poor strength, it cannot be used for furniture, flooring, or large woodworking projects but is excellent for sculpting because of its workability.

What is special about balsa wood? ›

Balsa wood is the "miracle material" of the hobby world. It has the best strength-to-weight ratio of any other readily available material. Not only is it known for its high strength and low density, it can be easily shaped, sanded, glued, and painted.

What Cricut blade Do I need to cut balsa wood? ›

Which Cricut Machines Cut Balsa Wood? The Cricut Maker cuts balsa wood quite well, and it's by far the fastest of the Knife Blade materials that I've cut. Some users have also successfully cut balsa wood using the Cricut Explore and the Deep Cut Blade. For the Explore, there is no setting for cutting balsa wood.

Is balsa wood the strongest wood? ›

In fact, balsa wood is often considered the strongest wood for its weight in the world. Pound for pound it is stronger in some respects than pine, hickory, or even oak.

What's the strongest glue for balsa wood? ›

Gorilla Glue

The glue foams while it dries and penetrates the balsa wood to create a better and stronger hold than average glues. This glue has a unique quality of using water to dry instead of an absence of water like other glues.

What is the difference between basswood and balsa wood? ›

The main difference between basswood and balsa is that basswood offers a little more durability and is less prone to warping. Basswood also has tinier wood pores. Therefore, it doesn't absorb moisture as readily as balsa. This property allows basswood to retain its shape and density better than balsa.

How can I make my laser engraving deeper? ›

A slower scanning speed means that the laser beam remains longer over the same area. This increases the amount of energy in that area, allowing you to engrave deeper and faster.

How can I make my engraving more visible? ›

Antiquing: This paint-like process is very simple yet effective if you want to just touch up your engraving and make it a bit darker in order for it to stand out. The jeweler simply rubs the antiquing formula over the engraving, and lets it fill in the carving.

Is it better to cut wood when it's wet or dry? ›

It may come as an eye-opener to some. But wet wood is actually much easier to cut than dry wood. With dry wood lacking moisture content, more friction is created as the chainsaw chain comes into contact with the wood fibers. This friction results in the chain slowing down.

What is the hardest wood to cut? ›

1. Australian Buloke – 5,060 IBF. An ironwood tree that is native to Australia, this wood comes from a species of tree occurring across most of Eastern and Southern Australia. Known as the hardest wood in the world, this particular type has a Janka hardness of 5,060 lbf.

How many teeth is best for cutting wood? ›

The general rule of thumb is:

For wood and soft materials aim for 3 – 6 teeth in the workpiece. For metals and harder materials aim for 6 – 24 teeth in the workpiece.

Can a 5.5 W laser cut wood? ›

A 5 - 5.5 - 5.6 watt (5000 - 5500 - 5600 mw) laser can cut up to 3-6 mm (1/4'') of wood and plywood (with multi passes and sometimes require additional blowout).

What can you cut with a 14w laser? ›

Cut wood like birch plywood, MDF, and pine! Cut many types other materials like foam and acrylics! MAKE incredible objects for projects or production.

How thick of wood can a 100W co2 laser cut? ›

It can also work on material with up to 4" thickness. SP's 60 - 100W CO2 laser are powerful enough to cut and engrave on wood like balsa, alder, cherry, poplar, cedar, pine, oak, walnut, mahogany, maple, birch, basswood, laser plywood, MDF, and more.

What is the brightest laser you can legally own? ›

Let's be super clear: There is no limit on the strongest laser you can legally own in the United States. However, under federal law as governed by the FDA, any laser above 5 mW must comply with FDA/CDRH laser product requirements for labels, safety features, quality control and more.

What laser color is the most powerful? ›

As a general rule, green lasers are 532nm are 5-7X brighter than any other laser color, at the same power. Whether blue, red, purple/violet, or a light color like yellow, green is the best at strength for visibility.

What is the brightest legal laser? ›

RED Lasers

All Z-Bolt® red laser pointers emit the highest power 635nm laser light, projecting a brilliant red laser beam dot. No comparison to cheaper 645~650nm red lasers, the Z-Bolt® 635nm laser pointers are two to three times as bright.

Can a laser cut bone? ›

Lasers have been shown to cut biologic tissue such as bone, fascia, or soft tissue with high precision and less thermal strain to adjacent tissue than mechanical bone drilling techniques and good or even superior postoperative wound healing (20, 21, 23, 24).

Can a laser cut human? ›

"Mid-infrared lasers with long wavelengths cut by burning. That is, they heat up the tissue to the point where the chemical bonds holding it together break down. Because they automatically cauterize the cuts that they make, infrared lasers are used frequently for surgery in areas where there is a lot of bleeding."

Can anything stop a laser? ›

Visible laser light can be blocked by anything that also blocks conventional light, such as a solid curtain, a wall, or even a sheet of paper.

Can lasers cut through skin? ›

Lasers can harm the skin via photochemical or thermal burns. Depending on the wavelength, the beam may penetrate both the epidermis and the dermis.

Can lasers cut pets? ›

PET film is thermoplastic polyester that can be laser cut, marked, and engraved. The chemical name for PET is polyethylene terephthalate. PET Film laser cutting can be done with either a 9.3 or 10.6 micron wavelength CO2 laser.

Can I laser cut MDF? ›

With laser technology, you can quickly cut MDF in thicknesses of up to 15 mm in a good quality. The high fiber density makes the material particularly suitable for laser cutting.

Can a 7 watt laser cut wood? ›

Next Wave Automation's 7 Watt Solid State Laser Module boasts enough power to engrave wood, leather, and acrylics as well as the ability to cut thin soft materials like balsa, basswood, foam, paper, and fabric.

Can a 10 watt laser cut wood? ›

A 10 watt and 10 watt+ laser can easily cut wood, plywood and dark acrylic, up to 1/3'' thick with a few passes, but with white acrylic or plastic it might be a problem since the 445 nm wavelength beam will be more likely reflected from the acrylic surface and will be unable to cut at all.

Can a 15w laser cut wood? ›

First Three-Laser-Diode Engraving Laser Head

Boasting a real 15 W of optical power as well as a novel design, this compact laser head can process a wide range of wood-based materials, leather, textiles and plastics, summarized in the Blue CNC Laser Applications section below.

What can a 100W laser cut? ›

Highest Class Laser Tube

The 100W laser tube can cut plywood as thick as 20mm and create high-resolution engravings.

How far can a 5 watt laser go? ›

A 5 milliwatt laser: a distraction 2 miles away

It is a potential eye hazard from the pointer to about 52 feet. It is a temporary flashblindness hazard from the pointer, out to about 260 feet.

How thick of plywood can an 80 watt laser cut? ›

An 80 watt laser can cut plywood up to 1/2 inch thick. Make sure to use a high pressure source of air to knock out all of the charring during the cutting process so the laser can work efficiently.

How thick can a 150 watt laser cut? ›

Excellent for small-batch manufacturing (18" x 32" cut area), the Universal 150W is simple to use and can cut or engrave the following materials: wood (up to 1/2" thick) metal (marking only) acrylic (up to 1/2" thick)

What can a 30 watt laser cut? ›

Cutting performance: the following are the minimum power ratings we recommend for cutting into materials like wood and plastic:
  • 30w – 1/8” (3-4mm)
  • 40w – ¼” (5-6mm)
  • 50/60w – 3/8” (10mm)
  • 75/120w – ½” (13mm)
8 Jun 2016

What can a 10 watt laser cut? ›

The 10W laser is rated for laser-cutting materials like Pinewood, plywood, beechwood, walnut, bamboo, MDF, black and red acrylic, leather, fabric, canvas, corrugated fiberboard, and cardboard.

What can a 15w laser cut? ›

It is possible to engrave on most organic materials, such as wood, plastic, leather, and also painted metal. The cutting capabilities are a lot more limited, including mostly paper, thin fabric, and veneer wood. However, the primary use case for this kind of laser is probably engraving on wood.

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